Roll Rack
Roll Rack
STALWART Roll Rack System is a purpose‑built storage solution for cylindrical materials (textiles, films, paper, carpets), featuring cradled supports that protect roll edges and enable safe, organized storage. Designed for manual loading and easy pick‑and‑place operations.
Key Features
- Maximum Space Utilization: Eliminates multiple aisles, increasing pallet density per m².
- Deep Lane Storage: Store 4–10 pallets deep in a single lane.
- LIFO Storage Flow: Ideal for non-perishable, same-SKU, low-turnover items.
- Rigid Guide Rails: Heavy-duty pallet rails provide safe support and positioning.
- Forklift Entry Tolerance: Engineered with safe clearances and entry profiles.
- Customizable Heights and Depths: Configured as per pallet size and storage requirements.
- Heavy Load Capability: Designed for pallet loads up to 1500 kg.
Sizes Available
| Width (Beam) | 1300mm to 3000mm |
|---|---|
| Height (Upright) | 3000mm to 9000mm |
| Depth (Decking Panel) | 800mm to 1200mm |
| Levels | As per Client Requirement |
| Load Capacity | 1000kg to 5000kg UDL |
| System Type | FIFO stock rotation for cartons/pallets |
Basic Elements
| Component | Available Sizes / Type | Usage |
|---|---|---|
| Upright Frame - 20 Fold | 80x65mm, 100x65mm, 110x65mm, 130x65mm | Main vertical structure bearing vertical loads |
| Beam (Box Type) - 34 Fold | 90x50mm, 100x50mm, 110x50mm, 120x50mm, 140x50mm, 160x50mm | Horizontal load-bearing member where pallets sit |
| Beam Bracket | 2/4-hook adjustable plate | Connects beams to uprights with high strength |
| Roll Support Bar | size ? | Holds rolls securely; mounted on beams |
| Wiremesh Decking (Optional) | Based on bay width | For non-palletized or small items; supports on beams |
| GI Decking Panel - Multi Bend | If Require | If require |
| Horizontal & Diagonal Bracing | 35 x 15mm, 35 x 18mm, 35 x 25mm, 35 x 31mm | Rack stability and sway control |
| Base Plate120x120 mm or 150x150 mm with anchor holes | Anchors upright to floor for structural stability |
Accessories
| Beam Locking Pin | Spring or pin type | Prevents beam from accidental dislodgement |
|---|---|---|
| Top Cap (Optional) | Plastic or MS cap | Protects upright tops; adds a clean finish |
| Side & Back Cladding (optional) | Plain Sheet or perforated | Prevents item fall-through; adds rigidity |
| Allen Key Bolt For Upright | - | - |
| Hex Nut and Bolt | - | - |
| Anchor Fastener | - | - |
| Side Cladding (optional) | - | - |
| Back Cladding (optional) | - | - |
| Roll Support Angle | - | - |
Safety Elements
Column Guard / Upright Guard400 mm H / 500 mm H / Wrap TypeProtects upright base from forklift impactRow Spacer200 / 300 mmUsed between back-to-back racksRow End GuardWrap-around or bolt-onPrevents forklift damage at row ends
Application Industry
Textile & Fabric Warehouses
Plastic/Film Rolls Storage
Paper Converting Plants
Carpet & Flooring Showrooms
Wire & Cable Reels Storage
Rubber Roll Storage
Printing & Packaging Facilities
Industrial Felt & Composite Rolls
IS Standards | Downloads | Safety Guidelines
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