Mezzanine Floor
Mezzanine Floor
STALWART Mezzanine Floor System is a modular, bolt-together steel platform that creates one or more elevated storage or workspace levels within existing warehouse space—no civil work required. It’s engineered to support pedestrian, forklift, or pallet operations depending on configuration.
Key Features
- Modular & Relocatable – Fully bolted design enables easy disassembly, reuse, or reconfiguration
- High Capacity – Decking options support 300–1,200 kg/m², suitable for shelving, pallets, or machineryÂ
- Customizable Structure – Available in free-standing, rack-supported, or multi-tier mezzanine configurations
- Enhanced Safety – Integrated staircases, handrails, kickboards, safety gates, and fall protection systems
- Flexible Decking Options – Steel chequered plate, grating, resinDek, MDF/plywood, or concrete-infill
- Efficient Use of Space – Doubles or triples usable floor area with no building modifications
Sizes Available
| Mezzanine type | Sigma Section Mezzanine |
|---|---|
| Floor Height | 2000 mm – 12,000 mm total |
| Column Span | 3000 – 6000 mm depending on beam design |
| Deck Load Capacity | 300 – 1200 kg/m² |
| Load Capacity | 1000kg to 5000kg UDL |
Basic Elements
| Component | Available Sizes / Type | Usage |
|---|---|---|
| Upright Frame [COLUMN] - 20 Fold | 80x65mm, 100x65mm, 110x65mm, 130x65mm | Main vertical structure bearing vertical loads |
| Main Beam Beam (Box Type) - 34 Fold |
90x50mm, 100x50mm, 110x50mm, 120x50mm, 140x50mm, 160x50mm | Horizontal load-bearing member where pallets sit |
| Beam Bracket | 2/4-hook adjustable plate | Connects beams to uprights with high strength |
| GI Decking Panel - Multi Bend Flooring / Checkered Plate type |
Size ? | Carries the mould; slides out on bearings |
| Staircases | Welded stairs | Safe access to upper level |
| Railing | - | - |
| Base Plate | Heavy | Anchors upright to floor for structural stability |
| Beam Locking Pin | Spring or pin type | Prevents beam from accidental dislodgement |
| Slider (Optional) | - | - |
Accessories
- Allen Key Bolt For Upright
- Hex Nut and Bolt
- Anchor Fastener
- Beam Saferty Lock Pin
Safety Elements
| Beam Locking Pin | Spring or pin type | Prevents beam from accidental dislodgement |
|---|---|---|
| Column Guard / Upright Guard | 400 mm H / 500 mm H / Wrap Type | Protects upright base from forklift impact |
| Row End Guard | Wrap-around or bolt-on | Prevents forklift damage at row ends |
| Side & Back Cladding (optional) | Plain Sheet or perforated | Prevents item fall-through; adds rigidity |
Application Industry
Warehouse
Manufacturing
Distribution Centers
Light Fabrication
Cold Storage
Automotive
IS Standards | Downloads | Safety Guidelines
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