Heavy Duty Rack
Heavy Duty Rack
STALWART Heavy Duty Racking System is engineered for high-density palletized storage with superior load-bearing capacity. Designed for forklifts and heavy machinery operation, it ensures maximum vertical space utilization and structural safety.
Key Features
- High load capacity: 1000–5000 kg per level (UDL)Compatible with forklift, reach -truck, or stacker use
- Adjustable beam levels
- Modular design allows easy expansion and relocation
- Includes safety features: column guards, row spacers, locking pins
- Powder-coated or hot-dip galvanized finish available
Sizes Available
| Width (Beam) | 1300mm to 3000mm |
|---|---|
| Height (Upright) | 3000mm to 9000mm |
| Depth (Decking Panel) | 600mm to 1200mm |
| Levels | As per Client Requirement |
| Load Capacity | 500kg to 5000kg UDL |
Basic Elements
| Component | Available Sizes / Type | Usage |
|---|---|---|
| Upright Frame - 20 Fold | 80x65mm, 100x65mm, 110x65mm, 130x65mm | Main vertical structure bearing vertical loads |
| Beam (Box Type) - 34 Fold | 90x50mm, 100x50mm, 110x50mm, 120x50mm, 140x50mm, 160x50mm | Horizontal load-bearing member where pallets sit |
| Beam Bracket | 2/4-hook adjustable plate | Connects beams to uprights with high strength |
| GI Decking Panel - Multi Bend | 300mm--1200mm (W), 400–1200mm (D) 1.2mm–1.6mm | Storage surface for goods |
| Horizontal & Diagonal Bracing -Multi Fold | 35 x 15mm, 35 x 18mm, 35 x 25mm, 35 x 31mm | Rack stability and sway control |
Accessories
| Row Spacer | 200 mm, 300 mm | Maintains uniform spacing between back-to-back rows |
|---|---|---|
| Base Plate | 120x120 mm or 150x150 mm with anchor holes | Anchors upright to floor for structural stability |
| Side & Back Cladding (optional) | Plain Sheet or perforated | Prevents item fall-through; adds rigidity |
| Allen Key Bolt For Upright | - | - |
| Hex Nut and Bolt | - | - |
| Anchor Fastener | - | - |
| Rack To Rack Connecting Tie | - | - |
| Side Cladding (optional) | - | - |
| Back Cladding (optional) | - | - |
| Shelf Dividers (optional) | - | - |
| Top Cap (optional) | - | - |
| Foot Plate (optional) | - | - |
Safety Elements
| Column Guard / Upright Guard | 400 mm H / 500 mm H / Wrap Type | Protects upright base from forklift impact |
|---|---|---|
| Row End Guard | Wrap-around or bolt-on | Prevents forklift damage at row ends |
| Beam Locking Pin | Spring or pin type | Prevents beam from accidental dislodgement |
| Top Cap (Optional) | Plastic or MS cap | Protects upright tops; adds a clean finish |
Material & Finish
| Component | Material | Finish |
|---|---|---|
| Uprights & Beams | High-tensile structural steel | 11 Tank Powder coated |
| Decking Panels | GI Steel | Pre Galvanized / Powder coated |
| Bracing & Accessories | MS / GI | Pre Galvanized / Powder coated |
Application Industry
Automobile Components
Engineering Stores
Heavy Parts and Dies
Hardware & Electrical Storage
Oil & Gas Maintenance Parts
Heavy Textile Rolls / Raw Material Storage
IS Standards | Downloads | Safety Guidelines
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